Headux TitanStud 2500 | Capacitor Discharge Stud Welder | M3–M10 | 2500J
Headux TitanStud 2500 | Capacitor Discharge Stud Welder | M3–M10 | 2500J

Headux TitanStud 2500 | Capacitor Discharge Stud Welder | M3–M10 | 2500J

Regular price €1.095,00
Sale price €1.095,00 Regular price
Unit price
Tax included.

incl. 19% VAT
Compare Ask a question

Ask a Question

* Required fields

 Size guide Share

  • Estimated Delivery:Jun 12 - Jun 16

  • 3-Year Warranty, plus shipping costs

Headux TitanStud 2500 | Capacitor Discharge Stud Welder | M3–M10 | 2500J

Headux TitanStud 2500 | Capacitor Discharge Stud Welder | M3–M10 | 2500J

Regular price €1.095,00
Sale price €1.095,00 Regular price
Unit price
Product description
Shipping & Return

Headux Professional Series

TitanStud 2500

Capacitor Discharge Stud Welder — Portable, Robust, Reliable

2500J  |  M3–M10  |  230V Single-Phase  |  Up to 15 Studs/Min  |  CE Certified

Steel • Aluminium • Brass • Special Weldable Alloys — No Drilling, No Holes, No Distortion

2500J

Stored Energy

M3–M10

Stud Range

15/min

Max Weld Rate

99000µF

Capacitance

22kg

Machine Weight

🔧 PRODUCT OVERVIEW

The Headux TitanStud 2500 is a professional-grade capacitor discharge (CD) stud welder designed for industrial fabrication, automotive bodywork, steel construction, and precision assembly. With 2500 joules of stored energy and a capacitance of 99,000 µF, it delivers powerful, consistent welds on studs from M3 to M10 — without drilling, punching, or distorting the base material.

The CD process discharges stored capacitor energy in milliseconds — producing a clean, low-heat weld that leaves no burn-through, no discolouration, and no reverse-side marking on thin sheet metal. This makes the TitanStud 2500 the preferred choice for visible surfaces, coated panels, and precision assemblies where appearance matters.

Operating on standard 1-phase 230V / 50–60Hz supply, the TitanStud 2500 is ready to use in any EU workshop, production line, or on-site environment. CE certified and fully compliant with EU electrical safety and EMC directives.

WHY TITANSTUD 2500


✓ No Drilling. No Holes. No Distortion.

CD stud welding attaches fasteners directly to the surface in milliseconds. No pre-drilling, no punching, no heat distortion on the reverse side. Ideal for thin sheet metal, coated panels, and visible surfaces.


✓ Up to 15 Studs Per Minute

High-speed production welding with a cycle rate of up to 15 studs/min. Continuously adjustable charging voltage (20–200V) allows precise energy control for different stud sizes and materials.


✓ Welds Steel, Aluminium, Brass & Alloys

Compatible with a wide range of base materials and stud materials including mild steel, stainless steel, aluminium, brass, and special weldable alloys. One machine for all your fastening needs.


✓ Anti-Voltage Fluctuation Design

Built-in voltage stabilisation ensures consistent weld quality even on unstable site power supplies or shared circuits. Suitable for harsh operating environments including construction sites and production floors.


✓ Large Digital Display & Simple Controls

User-friendly interface with a large digital display and easy-to-adjust controls. Minimal training required. Operators can set charging voltage precisely for each application without guesswork.


✓ Standard 230V — Plug & Work Across EU

Single-phase 230V (±15%) 50–60Hz input. Works on any standard EU workshop or site power supply. No special electrical installation required. CE certified for legal use across all EU member states.

TitanStud 2500 in Action — Real Production Stud Welding

TitanStud 2500 in action - capacitor discharge stud welding on steel plate, arc flash visible, completed studs array

Actual production welding with TitanStud 2500. The arc flash captures the millisecond CD discharge in progress — while the completed stud array on the right demonstrates consistent weld quality, uniform positioning, and zero surface distortion across the steel plate. Up to 15 studs per minute, every weld identical.

TECHNICAL SPECIFICATIONS

Parameter TitanStud 2500
Input Voltage 1-Phase AC 230V (±15%) / 50–60Hz
Rated Input Power 2.5 kVA
Charging Voltage Range 20–200V (continuously adjustable)
Stored Energy 2500 J
Capacitance 99,000 µF
Power Mode Stored Energy (Capacitor Discharge)
Stud Welding Range M3 – M10
Welding Efficiency Up to 15 studs/min
Compatible Materials Steel • Aluminium • Brass • Special Weldable Alloys
Power Factor 0.7
Insulation Grade F
Protection Class IP21
Weight 22.04 kg
Dimensions L×W×H (mm) 560 × 210 × 380

SCOPE OF DELIVERY

Item Headux Code
3m 16mm² Earth Lead (500A Earth Clamp) A80403-031
4m STUD Torch A13314-001
Chuck M8 × 1 pcs A13314-008

TYPICAL APPLICATIONS

🏭 Industrial Fabrication

  • Steel structure assembly
  • Insulation pin welding on panels
  • Cable management bracket attachment
  • Earthing stud installation
  • Nameplate and label stud fixing

🚗 Automotive & Bodywork

  • Body panel stud welding
  • Dent pulling stud attachment
  • Trim and bracket fastening
  • Aluminium body component assembly
  • Thin sheet metal without reverse marking

🏗️ Construction & Site Work

  • Facade cladding stud attachment
  • Insulation anchor welding
  • Structural steel fastener installation
  • Anti-voltage fluctuation design for site power

⚡ Electrical & HVAC

  • Earthing and bonding stud installation
  • Cable tray and conduit bracket fixing
  • Control panel component attachment
  • HVAC duct insulation pin welding

FREQUENTLY ASKED QUESTIONS


What is capacitor discharge (CD) stud welding and how does it work?
Capacitor discharge stud welding stores electrical energy in large capacitors (99,000 µF in the TitanStud 2500) and discharges it in a precisely controlled millisecond pulse. This ultra-short, high-energy discharge melts the base of the stud and the workpiece surface simultaneously, creating a full-fusion weld without drilling, punching, or significant heat transfer to the surrounding material. The result is a clean, strong weld with no burn-through, no discolouration, and no reverse-side marking — even on thin sheet metal.
What stud sizes does the TitanStud 2500 weld?
The TitanStud 2500 welds studs from M3 to M10. The charging voltage is continuously adjustable from 20 to 200V, allowing precise energy control for each stud diameter and material combination. The machine is supplied with a Chuck M8 as standard; additional chuck sizes for M3–M10 are available as accessories.
What materials can be welded with the TitanStud 2500?
The TitanStud 2500 is compatible with a wide range of base materials and stud materials: mild steel, stainless steel, aluminium, brass, and special weldable alloys. The CD process is particularly well-suited to aluminium and thin sheet metal, where conventional welding would cause distortion or burn-through.
Does the TitanStud 2500 require 3-phase power?
No. The TitanStud 2500 operates on standard 1-phase 230V (±15%) / 50–60Hz — the same supply used in any EU workshop, factory, or construction site. No special electrical installation is required. Rated input power is 2.5 kVA.
How fast can the TitanStud 2500 weld?
The TitanStud 2500 achieves a welding rate of up to 15 studs per minute, making it suitable for high-volume production environments. The capacitor recharges rapidly between welds, and the continuously adjustable voltage allows quick changeover between stud sizes without lengthy recalibration.
Will CD stud welding mark or distort the reverse side of the panel?
No — this is one of the key advantages of the CD process. Because the energy discharge lasts only milliseconds, heat transfer to the surrounding material is minimal. There is no burn-through, no discolouration, and no visible marking on the reverse side of the panel. This makes the TitanStud 2500 ideal for visible surfaces, painted panels, and precision assemblies.
Is the TitanStud 2500 CE certified and legal to use in Germany and the EU?
Yes. The TitanStud 2500 carries full CE marking and complies with EU Low Voltage Directive (LVD) and EMC Directive. It is fully legal for professional and commercial use across all EU member states, including Germany. Insulation grade F and protection class IP21 ensure safe operation in workshop and light industrial environments.
What is the difference between the TitanStud 1600 and TitanStud 2500?
The key difference is stored energy and stud range. The TitanStud 1600 stores 1600J with 66,000 µF capacitance and welds M3–M8. The TitanStud 2500 stores 2500J with 99,000 µF capacitance and extends the range to M3–M10, making it the preferred choice for heavier structural applications, larger fasteners, and thicker base materials.
What accessories and spare parts are available?
The TitanStud 2500 is supplied as standard with a 4m STUD torch (A13314-001), a 3m 16mm² earth lead with 500A earth clamp (A80403-031), and a Chuck M8 (A13314-008). Additional chuck sizes for M3–M10, spare torch components, and consumables are available directly from Headux. B2B customers can request a full accessories catalogue and volume pricing at info@headux.de.
Can I use the TitanStud 2500 on a construction site with unstable power?
Yes. The TitanStud 2500 features a built-in anti-voltage fluctuation design that stabilises performance even when the mains supply is unstable or shared with other high-draw equipment. This makes it suitable for construction sites, temporary installations, and environments where power quality cannot be guaranteed.
How do I get warranty support or a B2B quote in Germany / EU?
Headux provides warranty support, spare parts, and B2B account management for customers across Germany and the EU. For warranty claims, technical support, or volume pricing enquiries, contact us at info@headux.de. We respond within 24 hours on business days. EU-based shipping and local technical support are available.

🔧 PROFESSIONAL STUD WELDING — MADE FOR EUROPE

TitanStud 2500 — M3 to M10 · 2500J · No Drilling · No Distortion · CE Certified
For B2B enquiries, volume pricing and technical support: info@headux.de

🚚 Shipping Information

Shipping costs are calculated based on the total weight of your order and your delivery address within the EU. You can use the Shipping Calculator at checkout to see the exact shipping cost before completing your purchase.

  • 📦 Ships from: Germany (DE)
  • ⏱ Dispatch time: 1–3 business days after order confirmation
  • 🌍 Delivery zone: European Union
  • 💶 All prices shown exclude VAT. Applicable VAT will be calculated and added at checkout.

↩️ Returns & Refunds

In accordance with EU Consumer Rights Directive, you have the right to return your order within 14 days of receiving your goods, without giving any reason.

  • Return window: 14 days from date of delivery
  • To initiate a return, please contact us at [your email] with your order number
  • Items must be returned in their original condition and packaging
  • Return shipping costs are the responsibility of the customer, unless the item is defective or incorrect
  • Refunds will be processed within 14 days of receiving the returned goods, using the same payment method as the original purchase

Frequently Asked Questions

How long does delivery take?

Does Headux have international distribution partners?

What quality standards do Headux products meet?

Does Headux offer solutions for large customers and industrial operations?

Recently Viewed Products