Headux TitanCut 100 | Heavy-Duty Plasma Cutter 100A | Cuts 35mm Steel | Pilot Arc | LT101 Torch | 3-Phase | CE Certified
incl. 19% VAT
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Estimated Delivery:Jul 15 - Jul 19
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3-Year Warranty, plus shipping costs
Headux TitanCut 100 | Heavy-Duty Plasma Cutter 100A | Cuts 35mm Steel | Pilot Arc | LT101 Torch | 3-Phase | CE Certified
Headux TitanCut 100 — Heavy-Duty Industrial Plasma Cutter, 100A, 35mm Clean Cut
Built for the most demanding industrial cutting environments. 100A output, Pilot Arc, LT101 torch with 5m lead, 3-phase power, 60% duty cycle. Cuts mild steel, stainless steel, aluminium, and copper. Clean cut up to 35mm — bevel cut up to 30mm. Pilot Arc enables contactless arc initiation on mesh, grid, rusty, and coated surfaces without pre-cleaning.
Pilot Arc — Contactless Arc Initiation
Initiates the plasma arc without contact with the workpiece. Cuts mesh, grid, and perforated material reliably. Starts on rusty, painted, and coated surfaces — no pre-cleaning required. Essential for industrial fabrication where surface condition varies.
100A Heavy-Duty Output — 35mm Clean Cut
30–100A cutting range. Clean cut up to 35mm thick plate. Bevel cut up to 30mm. Designed for heavy fabrication, structural steel, and industrial cutting applications where smaller machines reach their limits.
LT101 Hand Cutting Torch — 5m Lead
Trafimet-style LT101 centre-pin fitting torch with a 5m lead for wide-area cutting without repositioning the machine. Consumables — electrodes, swirl rings, plasma caps, and nozzles — are widely available from all major welding distributors.
3-Phase Power — Industrial Grade Stability
3-phase power supply delivers stable, high-output industrial performance at full 100A. Requires compressed air supply at 4–6 bar (400–600 kPa). Suitable for workshop and fabrication environments with standard industrial supply.
60% Duty Cycle — Built for Production Cutting
60% duty cycle at rated output — 6 minutes of cutting per 10-minute window at maximum amperage. Designed for sustained heavy-duty cutting in production environments. Thermal overload protection prevents damage if limits are exceeded.
How Plasma Cutting Works
An electric circuit is established between the plasma electrode and the workpiece. In advanced machines like the TitanCut 100, an additional Pilot Arc circuit allows the plasma energy to be initiated without direct contact with the workpiece — enabling cutting of mesh, grid, and intermittent-contact surfaces.
When power is applied, the flowing plasma gas passes through the nozzle orifice. Combined with the high-frequency electric arc, the gas changes state and becomes positively charged — forming the plasma gas arc. This arc is compressed and concentrated as it passes through the plasma cutting nozzle.
With correct gas pressure applied, the plasma gas exits the nozzle at Mach 1 or faster (1,235 km/h). The gas becomes superheated within the arc, reaching temperatures exceeding 20,000 degrees C — instantly melting the metal and blasting through the workpiece with extreme precision.
Mild Steel
Clean Cut: up to 35mm • Bevel Cut: up to 30mm • Gas: Compressed air (4–6 bar)
Stainless Steel
Clean Cut: up to 25mm • Gas: Compressed air (4–6 bar) • Narrow kerf, minimal heat-affected zone
Aluminium
Clean Cut: up to 25mm • Gas: Compressed air (4–6 bar) • Fast, clean cut on all aluminium alloys
Copper & Conductive Metals
Clean Cut: up to 20mm • Gas: Compressed air (4–6 bar) • Cuts any electrically conductive metal
| Model | TitanCut 100 |
| Power Supply | 3-Phase 400V |
| Cutting Current Range | 30–100A |
| Clean Cut Capacity | 35mm |
| Bevel Cut Capacity | 30mm |
| Duty Cycle | 60% |
| Compressed Air Pressure | 4–6 bar (400–600 kPa) |
| Torch Type | LT101 Hand Cutting Torch (Trafimet-style, centre-pin) |
| Torch Lead Length | 5m |
| Pilot Arc | Yes — contactless arc initiation |
| Compatible Accessories | Machine Skate PA1621 • Full-Size Trolley PA1622 |
| Compatible Materials | Mild Steel • Stainless Steel • Aluminium • Copper |
| Dimensions L×W×H | 685 × 295 × 560 mm |
| Protection Class | CE Certified |
Standard Equipment
TitanCut 100 Plasma Cutter
LT101 Hand Cutting Torch (5m lead)
Earth Clamp & Cable
Air Hose Connector
Spare Consumables Set (electrodes, nozzles, swirl rings)
Optional Accessories
LT101 Replacement Consumables (electrodes, nozzles, plasma caps, swirl rings)
B2B volume pricing available — contact info@headux.de
Quality, Safety & Certifications
CE Marking — EU Low Voltage Directive (LVD) & EMC Directive • Thermal overload protection • Pilot Arc safety circuit • Legal for professional use across all EU member states.
PPE: Auto-darkening plasma cutting helmet (shade 8–10) • Leather gloves • Flame-resistant jacket • Welding boots • Hearing protection • Adequate ventilation or fume extraction.
What is the maximum cutting thickness of the TitanCut 100?
Does the TitanCut 100 require 3-phase power?
What torch does the TitanCut 100 use and are consumables easy to find?
What is the Pilot Arc and why is it important?
What is the duty cycle of the TitanCut 100?
Can the TitanCut 100 be mounted on a trolley?
How does plasma cutting compare to oxy-fuel cutting?
Can I order spare parts or request a B2B quote?
🚚 Shipping Information
Shipping costs are calculated based on the total weight of your order and your delivery address within the EU. You can use the Shipping Calculator at checkout to see the exact shipping cost before completing your purchase.
- 📦 Ships from: Germany (DE)
- ⏱ Dispatch time: 1–3 business days after order confirmation
- 🌍 Delivery zone: European Union
- 💶 All prices shown exclude VAT. Applicable VAT will be calculated and added at checkout.
↩️ Returns & Refunds
In accordance with EU Consumer Rights Directive, you have the right to return your order within 14 days of receiving your goods, without giving any reason.
- Return window: 14 days from date of delivery
- To initiate a return, please contact us at [your email] with your order number
- Items must be returned in their original condition and packaging
- Return shipping costs are the responsibility of the customer, unless the item is defective or incorrect
- Refunds will be processed within 14 days of receiving the returned goods, using the same payment method as the original purchase
Frequently Asked Questions
How long does delivery take?
Thanks to our German warehouse, delivery within Germany takes 1–3 business days. As a global supplier, we can also handle international shipments quickly. Contact us for express delivery options.
Does Headux have international distribution partners?
Yes. Headux works with a growing network of distributors and service partners across Europe. Contact us to find your nearest partner or to enquire about becoming a distributor.
What quality standards do Headux products meet?
All Headux products are CE certified and comply with EU Low Voltage and EMC Directives. Our machines meet TÜV-recognised quality standards and come with a manufacturer warranty.
Does Headux offer solutions for large customers and industrial operations?
Yes. We offer tailored B2B solutions including volume pricing, flexible payment terms, dedicated account management, and technical support. Contact us at info@headux.de for a customised quote.
